CORE TECHNOLOGY
TECHNOLOGY
REDEFINING LOST BLUEPRINTS
WITH THE LATEST TECHNOLOGY.
Our strength lies not only in mold manufacturing.
It is the fusion of "Restoration" through reverse engineering, "Optimization" through flow analysis, and "Finishing"
by skilled craftsmen.
This blend of analog and digital brings the soul of the KATANA back to the modern age.
REVERSE ENGINEERING
Reverse Engineering
Even if genuine parts exist, their original blueprints often do not. We use the latest 3D scanners to digitize the actual parts with micron-level accuracy. By correcting distortions and wear caused by aging, we digitally restore the “ideal form” — exactly how it was when brand new.
EQUIPMENT
KEYENCE VL-700
PRECISION
±0.01mm Scan Accuracy
MOLD DESIGN & CAE
Ultra-Precision Mold Design
Simply reproducing the shape is not enough. We simulate resin flow speed and temperature changes within the mold (Flow Analysis) to suit modern materials. This allows us to design optimal gate positions and slide core structures that minimize weld lines and prevent structural weaknesses.
SOFTWARE
3D CAD / Moldflow
FEATURE
Slide Core Structure
PRECISION MANUFACTURING
5-Axis Machining & Finishing
To reproduce the KATANA’s unique organic curves, we use simultaneous 5-axis machining centers. Even complex undercut shapes are carved out with high precision in a single chucking. Finally, skilled craftsmen mirror-polish the mold surfaces to perfection.
MACHINE
5-Axis Machining Center
FINISH
Mirror Polishing
WORKFLOW
MANUFACTURING PROCESS
3D SCAN
Digitizing the original part
into point cloud data.
DESIGN
3D modeling and
flow analysis simulation.
MOLDING
Cutting and EDM via
Machining Centers.
PRODUCT
Trial production,
inspection, and release.